Prisma® Variety Pack Systems

PRISMA VARIETY PACK SYSTEM

Pack in the Flavors with Variety Packaging

The Prisma variety pack system offers three key benefits: automatic unloading of trayed products, delivery of flavored products to your secondary packaging equipment, and re-routing of original trays for downstream repacking or recycling. Run up to 6 flavors of cans, bottles, or both at varying speeds. Prisma integrates with most Douglas packaging machines so you can create the ultimate variety pack combos in cartons, trays, shrink packs and more.

3080
shrink packs per minute
25150
cartons per minute
4080
cases & trays per minute

Prisma Variety Pack Patterns

The Prisma variety pack system can be integrated with Douglas case packers, tray packers, cartoners, and shrink pack systems for a wide range of package types and a variety of pack pattern options.

* Representative patterns only – many more are available.

4 count
2 flavors

6 count
3 flavors

12 count
4 flavors

15 count
5 flavors

18 count
5 flavors

24 count
6 flavors

30 count
6 flavors

Available on Vantra only

6 count
2 flavors

12 count
3 flavors

15 count
3 flavors

24 count
4 flavors


Prisma Key Features

Product Unloading Options
  • Manual unload stations: unload products from original packaging into flavor lanes by hand
  • Automated unloaders: multiple lanes of trayed product are automatically unloaded and delivered to flavor lanes
Product Flexibility
  • Run standard, sleek, slim and larger volume cans
  • Run semi-rigid, round PET bottles
  • Package 26 flavors per pack
  • Pack 435 products per pack
Supply Tray Routing
  • Empty supply trays are routed to downstream packaging equipment and repacked with product varieties
  • For non-repacking, empty trays can be routed for recycling or other use

Variety Pack Integrations

Combine the Prisma system with almost any Douglas machine for variety pack cartons, cases, trays, shrink packs, and more.

Mid-Speed Cartoning

Prisma + Vantra IM

Up to 25 or 35 packs per minute (with standard 12 pack)


4–24 packs
Optional 30 packs

High-Speed Cartoning

Prisma + Spectrum

100–150 packs per minute (with standard 12-pack)


4–24 packs
Optional 30 packs

Cartoning & Tray Packing

Prisma + Cartoner + Trivex RLi

Up to 75 trayed cartons per minute


12–24 packs

Case Packing

Prisma + Case Packers

Up to 45 cases per minute with CpONE


Up to 80 cases per minute with OPTX WA

Shrink Packing & Bundling

Prisma + OPTX SPS Systems

30, 60, or 80 packs per minute


12–36 packs

Tray Packing

Prisma + Trivex RLi

40 trays per minute


12–24 packs

Prisma Specifications

Speeds

Less than 40 and up to 150 packs/minute (dependent upon machine integration)

Product Types

Cans: Standard, sleek, slim and larger volume
PET Bottles: Semi-rigid, round bottles

System Flavor Unloading

Manual Unloading: 26 flavor supply lanes
Automated Unloading: 28 flavor supply lanes

Products Per Package

4, 6, 8, 9, 10, 12 (2×6), 12 (3×4), 15, 16, 18, 20 24, 28, 30, 32, or 35 products per package (dependent upon system configuration)

Buy with confidence. Experience the difference.

Douglas stands behind our equipment with a 3-year limited component and limited lifetime frame warranty.

Learn more

Need more information on Prisma Variety Pack Systems? Contact us today!